Versatile Pressure Mapping System

The Tekscan I-Scan System, available in Australia and New Zealand through Testech Solutions Australia, is an advanced pressure mapping and tactile sensing platform for measuring, visualising and analysing pressure distribution between contacting surfaces. It enables precise, repeatable data acquisition in applications such as research and education, battery and energy development, process control, and product design optimisation.

I-Scan sensors and software deliver real-time pressure profiles, helping engineers, researchers and quality specialists improve design accuracy, validate materials and ensure consistent performance. The system integrates easily with laboratory setups and industrial test environments, making it an essential complement to our Material Testing Equipment, Fatigue Testing Machines, and Environmental Chambers for comprehensive mechanical and performance evaluation.

Key Data

• Total force
• Pressure distribution
• Peak pressure
• Center of force
• Forces in different areas

Utilization

• Test & measurement
• Research & development
• Design validation
• Machine set-up
• Quality control

I-Scan software window displaying the pressure distribution across a brake pad and rotor.

Superior Data Analysis

I-Scan™ provides the tools for more comprehensive and higher quality analysis than ordinary pressure sensing technologies.The software displays the pressure distribution data, in multiple formats, for superior analysis.

Key Features

• Real-time sensor data viewing
• Visualization enhancements of the pressure image
  • 2D & 3D representations
  • Interpolation, contours & averaging for clearer image
• Pressure displayed in engineering or relative units
• Single & multi-point calibration
• Analysis tools
  • Center of force & trajectory
  • Peak force and contact area identifiers

• ASCII export capability
• Save as AVI
• Sensor scan rate up to 20 kHz
• Graphical analysis of real-time or stored data
  • Total force
  • Contact area
  • Contact pressure
  • Peak force
  • Peak contact pressure

Graphic & Data Analysis

With the ability to capture force over time, users can click at any point of a pressure mapping recording to view the resulting pressure output image.

Data from each frame includes:

• Total force
• Center of force location
• Peak pressure
• Pressure distribution (e.g., force on each sensing element)

Sensor Maps

Each sensor requires its own unique MAP driver file for the software to function properly. By utilizing sensor MAPs, the software is able to provide an accurate depiction of each unique sensor layout. The sensor MAP controls the shape of the pressure image window in the software, which corresponds to the shape and dimensions of the sensing area on the sensor.

Visualization

I-Scan 9 offers optimized 2D and 3D display algorithms in the software to average sensor data into a smooth pressure map display; giving a more realistic representation of the object being measured.

Select among several averaging views, including combination views

Sensors

Over 200 flexible, thin film tactile pressure sensors are available in different sizes, shapes, resolutions, temperature ratings, and pressure ranges (up to 25,000 psi or 1,700 bar).

• High spatial resolution
  • Up to 248 sensing elements/cm2 (1,600 sensing elements/in2)
  • Sensing elements with as narrow as 0.6 mm (0.02 in.) spacing
• Sensing area ranging from 3 mm x 3 mm (.12 in. x .12 in.) to up to 1,734 mm x 1,768 mm (68 in. x 69 in.)
• Optional high-temp sensors can withstand up to 200°C (392°F)
• Fully customized sensors can be manufactured
• Increase the distance between your sensor and electronics with our reusable tab extenders

Watch this short video covering our Top-5 Most Popular I-Scan Sensors

FAQ Section

Q1: What is the Tekscan I-Scan System used for?
The I-Scan system measures and visualises pressure distribution between two surfaces, enabling data-driven optimisation of product design, manufacturing and research processes.

Q2: What software options are available?
I-Scan includes intuitive software with calibration, data logging and analysis tools. Add-ons such as API-2 or SDK modules allow integration with custom software or automation platforms.

Q3: Can the system be used for battery or energy research?
Yes. I-Scan is widely used for battery R&D to measure cell compression pressure, module assembly uniformity and interface consistency under various environmental conditions.

Q4: What industries use Tekscan I-Scan?
Common applications include research laboratories, Universities, automotive, aerospace, energy storage, and manufacturing process control.

Q5: Does Testech Solutions provide support and training?
Yes. Testech offers local support, system configuration, operator training for associated load and force measurement systems.